Ikhaya > uhlu lokubonisa
Uma ufuna ukuthola okuningi kweyakho ukusebenza kwe-ball mill umshini, kufanele ufune indawo yokugaya efanele. Insimbi, irabha, i-ceramic, kanye ne-tungsten carbide konke kuyizibonelo zezinto zokugaya. Uhlobo olukhethayo lunqunywa uhlelo lwakho lokusebenza oluthile.
Imidiya yokugaya insimbi isetshenziselwa ukugaya kahle izinto ezahlukene. Inhloso eyinhloko yokukhetha imidiya yokugaya ukukhulisa ukusebenza kahle kokugaya. Kodwa-ke, umbala womkhiqizo wokugcina nawo kufanele ucatshangelwe. Ngaphezu kwalokho, imidiya yokugaya ingasetshenziswa ukwenza kube lula ukuhlukaniswa nomkhiqizo wokugcina.
Uma ukhetha insimbi yokugaya umshini wakho wokugaya ibhola, cabanga ngephrofayili yayo yobulukhuni. Lokhu kuzokusiza ekutholeni inketho engabizi kakhulu.
Amabhola okugaya asezingeni eliphansi angase abangele ukuphuka okungasebenzi kahle kanye nokusebenza kabi kokugaya. Angase futhi abe nomthelela ekugugeni okusheshayo kwesiphepho kanye namapayipi, okuholela ezindleleni zokukhiqiza eziphakeme.
Insimbi eyenziwe Amabhola okugaya ziza ngezinhlelo ezahlukahlukene ze-alloy, kusukela ensimbini eyenziwe nge-carbon low alloy kuya ensimbini emincane ye-AISI 1020. Lezi zinhlelo ze-alloy zingenziwa ngezifiso ukuze zihlangabezane nezinhlelo zokusebenza ezahlukahlukene kanye nezidingo zokusebenza.
Izifundo eziningana ziye zafakazela ukuthi usayizi webhola unomthelela oqondile emandleni okugaya. Ukuhlola kanye nokwenza amamodeli, isibonelo, kuthole amazinga aphezulu okuphuka ekugcineni okukhulu kokusatshalaliswa kosayizi. Usayizi webhola ofanele kakhulu unganqunywa ngokwesayensi.
Ezinye izinto eziguquguqukayo, njengomthwalo ojikelezayo kanye nesivinini sokugaya, nazo zizoba nomthelela kusayizi webhola ophezulu. Kuye ngokuthi izinto zigayiwe, imisebenzi eminingi yokugaya ingadingeka ukuze kutholakale usayizi wezinhlayiya ozifunayo.
Ubukhulu bomkhiqizo oqediwe bungenye into okufanele uyicabangele lapho ubala inkokhelo yokugaya engcono kakhulu ye-ball mill yakho. I-grate discharge mill ingasetshenziswa ukunciphisa ukugeleza kwezinto ezilahlwayo. Ukuze uthole amandla angcono, ungasebenzisa i-medium elula, engadingi ukuhanjiswa okuningi.
Ungase ufune ukusebenzisa into ehlukile endaweni yokugaya kuye ngokuthi into egayiwe injani. Enye yezinto ezivame kakhulu yi-alumina media. Nakuba ingahambisi kahle, ivame ukucatshangwa ukuthi ihlala isikhathi eside. Ubuhlalu beglasi bungatholakala nasezinhlelweni zokugaya. Futhi bubiza kancane kunezinye izinhlobo ze-media.
I-SG yamabhola e-alumina (ceramic) aqinile kakhulu ingu-3.2. Anesisindo esingamakhilogremu angu-17.7 ngegaloni ngalinye ngokwesilinganiso. Ukumelana kwawo nokukhathala okunamandla kuphansi kakhulu, noma kunjalo kungathuthukiswa kakhulu ngokushisa amabhola okugaya.

Imidiya yokugaya ye-ceramic uhlobo lwe- imidiya yokugaya isetshenziselwa ukunciphisa usayizi wezinhlayiya nokuvikela izinto ezicutshungulwayo ekungcoleni. Ivame ukusetshenziswa kokubili ezigayweni ezincane nezinkulu, kanye nasemkhakheni wamakhemikhali nokudla.
I-Ceramic grinding medium iza ngezindlela ezahlukene. I-Alumina ingenye yezinhlobo ezivame kakhulu. Le nto yenzelwe kahle ukunikeza ukusebenza okuqhubekayo nokuthembeka. I-Alumina iyi-ceramic enobuningi obukhulu efanelekile ekusebenzeni okuhilela imiphumela yokuxuba.
Insimbi engagqwali ingenye indlela yokugaya evamile. Le nto kumele ingabi namandla kazibuthe futhi ingangeni enhlansini. Ngaphezu kwalokho, ivame ukusetshenziswa ezindaweni ezimanzi ezinombala okhanyayo. Iwusizo nasebhizinisini lokudla ngenxa yezici zayo zamandla kazibuthe. Nokho, ayivamile njengezinye izinhlobo zendlela yokugaya.
I-tungsten carbide iyi-media yokugaya ehluphayo kakhulu. Inesisindo esikhulu kakhulu kunanoma iyiphi i-medium, yize ibiza kakhulu. Ngaphandle kokuthi unezidingo ezithile kakhulu, ungase ungafuni ukuthenga lolu hlobo lwe-media.
I-Alumina ingenye into efiselekayo ngoba ayibizi futhi ihlala isikhathi eside. Iyindlela ethandwayo yezinqubo zokugaya zezimboni ezidumile. Nakuba ingapheli isikhathi eside njengezinye izinto, amabhola e-alumina amelana kakhulu nokuguguleka. Lawa mabhola atholakala ngezindlela ezahlukene, njengezilinda, izinduku, kanye nobuhlalu.
Esinye isithako se-ceramic esiqinile nesihlala isikhathi eside yi-zirconium oxide. I-ball media yayo ensundu nekhazimulayo iza ngobukhulu obuhlukahlukene. Ziyi-Ceria ezizinzile futhi ezingabizi kakhulu kunezinye izinto ezilingana ne-zirconium oxide.
I-Alumina oxide isetshenziselwa ukwenza amanye amabhola e-ceramic aqinile. Ayakwazi futhi ukumelana nokuguguleka futhi afanelekela ukugaya ngamanzi.
Ungazama i-silicon carbide noma i-zirconia ukuze uthole ukusetshenziswa okubanzi. Zombili lezi zinhlobo zemidiya yokugaya zingaletha cishe ukugaya ibhola okungenakungcola.
Uma udidekile ngokuthi hlobo luni lwe-grinding media olulungele wena, kungcono ukubonisana nochwepheshe wezobuchwepheshe onekhono. Ukukhetha i-grinding media efanele kuzokusiza ukuthi uthuthukise ukusebenza kahle kwakho konke futhi ukhiqize imikhiqizo esezingeni eliphezulu.

Inani la imidiya yokugaya Kunzima ukukala ukuthi isetshenziswa kuphiko lokugaya ibhola. Nakuba kunezinye izinto okufanele uzicabangele, okubaluleke kakhulu isilinganiso sosayizi webhola nebhodlela lokugaya. Lokhu kwenza kube lula ukusebenzisa indawo yokugaya efanele ekusetshenzisweni okuthile kokugaya.
Ukunciphisa isisindo sebhola ngokungafani namanzi kuyindlela eyodwa yokunquma ukusebenza kohlobo oluthile lwendlela. Amabhola enjoloba, i-hard metal shot, ubuhlalu be-ceramic, namatshe e-flint kuphakathi kwezinye izindlela ezitholakalayo.
Ukwehla kwesisindo okuvela ebholeni lerabha kuyahlukahluka ngokusekelwe ekujikeni kwengqimba yerabha, ububanzi benhliziyo yensimbi, kanye nokuqukethwe kwe-antimony kwelead. Ibhola elimbozwe ngerabha lizoba namandla adonsela phansi aphezulu kancane kunebhola le-flint.
Kuye kwasungulwa uhlobo olusha lwendlela yokugaya enamandla futhi esebenza kahle kakhulu. Ubuso berabha buvumela ijubane eliphansi lokujikeleza ngenkathi kuvimbela ukushelela.
Izinto ezintsha zokwemba kanye nomklamo oqanjiwe kuphakathi kwezinye izinto ezintsha. Lokhu kuthuthuka kuhloselwe ukwandisa ukuthembeka nokusebenza kwemishini yokugaya.
Ngezindlela eziningi, lokhu kusungulwa kuyindlela ephelele yokulungisa ipuleti lerabha kanye ne-lifter. Nokho, kunezingxenye ezimbalwa ezibalulekile ezihlala zinjalo.
Ukwengezwa kwesiphakamisi senjoloba esiphakathi esibunjiwe kuyintsha entsha. Lokhu kwenza kube lula ukuthi umshini wokugaya uphakamise futhi wehlise amabhola. Enye indlela ukufaka igesi yesivikelo esingasebenzi. Enye indlela ephephile kunegesi ejwayelekile evuthayo ukusebenzisa igesi engeke isabele lapho izinto zigaywa.
Nakuba intuthuko eshiwo ngenhla izothuthukisa ukusebenza, i-raber liner ingase ingabi yimpendulo efanelekile. Ezinye izinhlobo ze-milling media zingaba ukukhetha okungcono kuye ngezinto ezicutshungulwayo.
Ezinye izinhlelo zokusebenza zidinga ukusetshenziswa kwezinto ezizosabela lapho into igayiwe. Ibhola le-silicon nitride, isibonelo, lingaba usizo ekugayweni okudinga izinga eliphezulu lokucwebezela. Lokhu kunciphisa ukungcola kwesampula yomhlabathi ngenkathi kwandisa nokuphila kwento esetshenziswayo.

I-tungsten carbide grinding media iyi-media enamandla adonsela phansi aphezulu, enobunzima obuphezulu esetshenziswa ezigayweni zebhola nakwezinye izinto zokugaya. Iyinto eguquguqukayo engasetshenziswa ngezinhloso eziningi.
Ingahlangabezana nezidingo cishe zanoma yikuphi ukuchoboza ngempuphu yensimbi ngoba ingenye yezindawo eziqinile nezixinene kakhulu. Ingasetshenziswa emshinini wokugaya ibhola welabhorethri, umshini wokugaya ibhola onamandla amaningi, noma umshini wokugaya ibhola weplanethi, kuye ngokuthi isetshenziswa kanjani. Inikeza ukumelana okukhulu kokuguguleka kanye nekhono lokugaya izinto eziqinile.
Iza ngobukhulu obuhlukahlukene kanye nezimo. Amabhola e-tungsten carbide zitholakala ngobubanzi obusukela ku-3/32 kuya ku-1 intshi. Intengo inqunywa ngobukhulu kanye nobukhali bebhola.
I-Alumina medium ingenye into enobulukhuni obuphezulu, enamandla adonsela phansi aphezulu. Lezi ziza ngesimo sobuhlalu, amasathelayithi, noma izinduku. Zakhelwe ngqo izigayo ezinamandla aphezulu. Kodwa-ke, zibiza kakhulu.
I-Alumina ihlukaniswe ngamagreyidi amabili: 94% kanye no-99.9%. Womabili anokumelana okuhle kakhulu nokuguguleka, kodwa ibanga elingu-94% linamandla amakhulu okushaya. I-Alumina ingatholakala nasezindongeni, kumasilinda, nasemabhola. Ibanga elingu-99.9% ngokuvamile liyisinqumo esingcono kakhulu sezinhlelo zokusebenza ezidinga i-alumina ehlanzekile kakhulu.
Enye indlela eqinile kakhulu futhi ehlala isikhathi eside yi-silicon carbide. Lezi zingcezu eziyindilinga, ezinobukhulu obusukela kumamilimitha ambalwa kuya kumasentimitha ambalwa, ziyinketho ethandwayo yokugaya izimboni. Kodwa-ke, izindleko zazo ezibizayo zingazenza zingathandwa kakhulu.
Esinye isiteshi sokugaya esivamile yinsimbi engagqwali. Lolu hlobo lwesiteshi lunezinhlelo zokusebenza ezahlukahlukene, okuhlanganisa ukucubungula ukudla, ukucubungula uwoyela, kanye nokumbiwa kwegolide. Insimbi engagqwali itholakala ngesimo samabhola namasilinda.
Esinye isikhungo se-ceramic esihlala isikhathi eside yi-zirconium oxide. Lezi zibonakala ngokumelana okuhle nokuguguleka kanye nokungcola okuphansi. Zitholakala ngamasilinda, ububanzi obungu-3/8" no-1/2".
Ingilazi, insimbi engagqwali, kanye nensimbi ephothiwe nazo ziyindlela yokugaya ethandwayo. Konke lokhu kusetshenziswa ngezindlela eziningi. Kusetshenziswa futhi ukucwenga izinto eziphathwayo, ngaphezu kokugaya.
Ungathola isethi yosayizi owuthandayo ngokuthunyelwa kwamahhala uma u-oda inhlanganisela yamabhola namabhodlela. Uma ungaqiniseki ngokuthi iyiphi imidiya yokugaya engcono kakhulu kuhlelo lwakho lokusebenza, iMiller Grinding Media ingakunikeza isiqondiso.
I-Tencan inesitshalo sayo sokukhiqiza esinosayizi ophelele ongu-20,000 m2 kanye nesikhungo socwaningo nokuthuthukiswa esingu-2,000 m2. Lokhu kwenza i-Tencan ikwazi ukuhlangabezana ngokugcwele nazo zonke izidingo zamakhasimende ayo. I-Tencan inama-patents angaphezu kuka-30 futhi isebenzisana nochwepheshe abangu-20 abavela ezikhungweni ezinhlanu ezinkulu.
Umenzi wemishini yempuphu, ubuchwepheshe bempuphu, kanye nezinto zempuphu yimikhakha emithathu eyinhloko yebhizinisi lenkampani. Imikhiqizo yethu eyinhloko ifaka phakathi I-Laboratory planetary ball mill, imishini yokuchoboza nokugaya, imishini yokuhlola, kanye nemishini yokuxuba nokuhlanganisa, kanye neminye imishini yelabhorethri efana namabhokisi amagilavu nemishini yesayensi.
Le nkampani ithole izitifiketi ze-ISO9001 Quality Management System, CE, SGS, kanye nezinye izinhlelo, kanye nobuchwepheshe obune-patent obungaphezu kuka-40 obunamalungelo obunikazi akhethekile. Iqokwe nguhulumeni njenge-"ibhizinisi lobuchwepheshe obuphezulu ngaphakathi kweSifundazwe saseHunan".
Amanyuvesi nezikhungo zocwaningo ziyimikhakha yamakhasimende ebaluleke kakhulu. Ngaphezu kokukhonza abathengi abangaphezu kuka-20,000, inkampani ithengisela amazwe angaphezu kuka-60.