Ikhaya > uhlu lokubonisa
Udinga a umshini wokugaya ubuhlalu uma usebenzisa isitolo semishini noma uhileleka kunoma yiluphi uhlobo lokukhiqiza inkampani yakho ukuze ususe izinhlayiya ezincane zezinto ezingangcolisa imishini yakho. Ungawubuyisela ngokushesha umshini wakho esimweni sokusebenza ngokusebenzisa umshini wokugaya ubuhlalu ukuze ususe wonke lawo mabala.
Uhlobo lomshini wokugaya ubuhlalu olunebhande namasondo luyinto okufanele ucabange ngayo uma ufuna indlela ephumelelayo yokusika, ukupholisha, nokugaya izingxenye zensimbi. Ngokuvamile zakhiwe ngamabhande ambozwe ngento erhabaxa futhi ziyakwazi ukuphatha izinto ezahlukahlukene, kufaka phakathi insimbi.
Lawa mathuluzi asetshenziswa futhi ekususeni amalahle, ukupholisha, kanye nokususa izinto ezicutshini zomsebenzi. Angaba ngesandla noma ngokuzenzakalelayo. Ikhwalithi yomkhiqizo oqediwe izothuthukiswa ngokusebenzisa isihlungi esifanele.
Kubalulekile ukuthi i-media inkulu kangakanani. Kumelwe ibe nkulu ngokwanele ukumboza indawo yengxenye edinga ukugaywa futhi ibe ncane ngokwanele ukuze isuswe kalula. Kunezinhlobo eziningi zosayizi ezitholakalayo zokuthengwa. Ukukhetha usayizi okungalungile kungenza inqubo ingasebenzi kahle ku- Uchungechunge lwe-bead mill.
Enye into okufanele ucabange ngayo ijubane lomshini wokugaya. Isenzo esincane sokuklwebha singase sibangelwe ijubane eliphansi. Kodwa-ke, ijubane elisheshayo lizosheshisa inqubo. Lokhu kuzosheshisa ukuqedwa kwama-bead.
Ukukhetha isondo lokuxhumana elifanele nakho kubalulekile. Kokubili ukuphela kwendawo yezingxenye kanye nokuthi umshini ususa impahla engakanani kuzothinteka. Amasondo anobukhulu obuphindwe kabili avame ukukhethwa ngoba anerabha ethambile endaweni yokusebenza.
Esinye isici esinqumayo yizinga le-media. I-media eshibhile ingaphuka noma yonakale ngokushesha. I-media esezingeni eliphezulu iyakwazi ukumelana kalula futhi izokusiza ukuthi ungenzi ukulungiswa okuningi ukuze ugcine imishini yakho isebenza kahle.
Ngaphezu kwalokho, udinga ukukhetha idiski yokugaya efanele. Izosiza futhi ekunciphiseni ukuxhumana phakathi kwama-flange nama-slide, ikunikeze indawo ebushelelezi nelinganayo.
Idivayisi yokucubungula ukuhlakazeka yi-bead mill. Lawa madivayisi angahlukanisa izinhlayiya eziqinile zibe yizingcezu ezincane noma ezincane. Zombili izindlela zokudlula eziqhubekayo nezihlukile zingasetshenziswa nazo. Ama-bead mill amanzi namanzi ayizinhlobo ezimbili ezahlukene zama-bead mill. Ngenkathi inguqulo eyomile igxile emishinini yokugaya ye-mill, uhlobo olumanzi lusebenzisa ama-bead amancane. Zombili lezi zinguqulo zinezinhlelo zokusebenza eziningi, kusukela ku-nano kuya ku-micro, futhi zisebenza kahle kakhulu umshini wokugaya oqondile.
Kunezinhlobo eziningi zemishini yokugaya ama-bead etholakalayo. Eqinisweni, i-AVEKA ikhiqiza izinhlobo ezahlukene zemishini yokugaya ama-bead enamandla aphezulu. Imikhiqizo yayo isukela emishinini enobukhulu belebhu kuya kobukhulu bokukhiqiza, enomkhiqizo nocwaningo kanye nentuthuko (R&D). I-Ultra Apex Mill ekhiqiza kakhulu ingenye yezinto ezinjalo. Le mishini yokugaya ama-bead ewuhlobo oluqondile ingadala izinhlawulo ezincane njenge-2.5 mm kanye nezincane njenge-0.3 mm, kuye ngokuthi uyisebenzisa kanjani. Kulula ukuyihlukanisa nokuyihlanza ngemva kokusetshenziswa naphezu kokwakheka kwayo okuhlala isikhathi eside.
Ikhono le-UAM lokucubungula izinhlobo eziningi zezimo zama-bead kanye nobubanzi lingenye yezindawo ezithengiswa kakhulu. Linikeza izinga eliphakeme lokuvumelana kanye nokuphindaphinda uma kuqhathaniswa namamodeli anenani elifanayo. Le bhizinisi liphinde lenze i-TransPol-5, umshini wokugaya we-metallographic ongabhubhisi omncane, olula ukuwusebenzisa, futhi oluphathekayo kakhulu. Lifanele izinhlobo ezahlukene zezinhlelo zokusebenza zokucubungula nokuqeda ngaphezu kwe-bead.
Izinhlayiya ezincane kakhulu zingadalwa endaweni elawulwayo kusetshenziswa umshini wokugaya ubuhlalu. Udaka oluvelayo lungamuncwa ngomgodi ongenalutho bese lukhishwa ngesakhiwo sokuhlunga ngokusebenzisa uhlobo olufanele lwemidiya kanye nenani lamanzi elidingekayo.
Idivayisi yokugaya ubuhlalu ene-separator ehlukile yobuhlalu ibizwa ngokuthi i-dual apex mill. Isetshenziswa kakhulu ekugayeni i-submicron kanye nokusabalala kwe-nano-dispersion. Kuye ngokusetshenziswa, usayizi wobuhlalu uyakhethwa.
I-rotor iqhubezela ingxenye ehlukanisa ubuhlalu ngesivinini esikhulu. Ngaphezu kwalokho, i-valve yokuzihlukanisa ezilungisayo ivimbela ukuvaleka kobuhlalu. Ubuhlalu obungu-0.3 mm ububanzi noma obukhulu bungasetshenziswa nalesi sihlukanisi sokuzihlukanisa. Izinhlayiya eziqinile ezibanjwe ku-slurry zizovimba igebe uma ububanzi bomngxunya buncane kakhulu.
Kungcono ukukhetha umshini wokugaya ubuhlalu ongaphatha izinto ozidingayo ukuze ugaye noma usakaze lapho ukhetha. I-calcium carbonate, i-iron oxide, imithi, amakhemikhali ezolimo, nezinye izinhlayiya ezithambile ziyizibonelo ezimbalwa.
Uhlobo lobuhlalu obufunayo luyinto ehlukile okufanele uyicabangele. Ubuhlalu obukhulu buyadingeka ekugayeni izinhlayiya eziqinile, kanti ubuhlalu obuncane buyadingeka ekusakazeni izinhlayiya ezincane. Isibonelo, i-calcium carbonate ingagaywa ibe usayizi wezinhlayiya ezingu-100 nm kusetshenziswa ubuhlalu obungu-0.1 mm. Isikhathi sokucubungula sizofinyezwa ngokusebenzisa ubuhlalu obuncane obune- intengo yokugaya ubuhlalu.
Usayizi wezinhlayiya zokugcina uphinde uthintwe usayizi wama-bead. Ama-bead avela ku-DAM asukela ku-15 mm kuya ku-1 mm ngobukhulu. Ama-bead amakhulu kakhulu ngeke agaye kahle.
Ukuze kuvikelwe izinhlayiya eziyinhloko, kubalulekile ukulawula amandla omthelela adingekayo ekusakazekeni. Ukuze kube namandla aphakathi, kungasetshenziswa umshini owodwa, kodwa isivinini sokucubungula sincike emvamisa.
Isidingo sokusabalala kwe-nanoparticle sikhule kakhulu eminyakeni yamuva nje. Ukukhiqizwa kwezentengiselwano kuvame ukukhetha umshini wokugaya ama-bead we-DAM. Ngaphezu kwalokho, kufanelekile emsebenzini welabhorethri.
Umshini wokugaya onembile osezingeni eliphezulu osetshenziselwa ukucubungula izinhlobo eziningi zezimo zamatshe ayigugu kanye nobuhlalu ubizwa ngokuthi umshini wokugaya amanzi we-Precision. Ungabhekana nezinkinga ezahlukahlukene ezimbonini ezahlukahlukene ngenxa yokunemba kwawo okuphezulu, usayizi ofanayo, kanye nokusebenza okuqhubekayo. Ungacubungula futhi amabhande okuphepha, ubuhlalu besigubhu, kanye nobuhlalu bemininingwane ehlukene.
Imishini yokwenza ubuhlalu iza ngezinhlobo ezintathu. Uhlobo ngalunye lungasetshenziswa emikhiqizweni eyahlukene futhi lunokusebenza okuhlukile.
Uhlobo lomshini wokugaya ama-bead owenziwe ngama-ball mills yi-horizontal bead mill. Ingxenye ebalulekile yomshini wokugaya ama-bead yi-grinding disc. Kunezinhlobo eziningi zama-grinding disc.
I-micro grinding bead mill isebenza kahle futhi ifanele imikhiqizo e-viscosity ephansi ngoba ikhiqiza izinhlayiya ezimbalwa nge-pass ngayinye. I-nano bead mill, ngakolunye uhlangothi, inesivinini somugqa esisheshayo. Ungasebenzisa i-pin type kanye ne-turbo bead mills ekukhiqizeni ama-batch amancane.
Izigayo zoboya zingasebenza ngezinto eziyingozi ngenxa yezici zazo zokuphepha. Lokhu kufaka phakathi izinhlelo eziningi zokupholisa kanye nohlelo lokulawula ukumisa okuzenzakalelayo. Amandla ezigayo zoboya okugaya izinto aze afike ku-micron noma i-nanoscale enye inzuzo.
Umuntu oyedwa angasebenzisa kalula umshini wokugaya ubuhlalu. Kodwa-ke, uma izinto zingaphakelwa kahle, isikhathi sokuphila komshini singafinyezwa. Ngaphezu kwalokho, isikrini sokuhlunga esivinjiwe singase sibangelwe ukuhlanzwa okungekuhle.
I-bead mill inesici sokuvala ngokuzenzakalelayo ukuze ingavaleki umshini wokugaya ubuhlalu belebhuUkuze kuvinjelwe izinga lokushisa legumbi lokugaya ukuthi lingakhuphuki kakhulu, linezinhlelo eziningi zokupholisa.
Imibala emsulwa ingagaywa futhi emshinini wokugaya ubuhlalu. Igobolondo lomzimba, umphini, izikhonkwane zokugaya, kanye nomshini kuyizingxenye eziyinhloko zomshini wokugaya ubuhlalu.
I-Tencan ingumkhiqizi kuphela esitshalweni sayo esinobuso obungu-20,000 m2 kanye nesikhungo se-R&D esingu-2,000 m2. Lokhu kuvumela i-Tencan ukuthi yanelise zonke izidingo zamakhasimende ngokugcwele. I-Tencan inikezwe amalungelo obunikazi angaphezu kuka-30 futhi isebenza nodokotela abangu-20 bamanyuvesi ayi-5 adumile. ubuhlalu be-ceramic be-zirconia.
Umsebenzi oyinhloko wale nkampani ukukhiqizwa kwemishini yempuphu, kanye nobuchwepheshe bempuphu, obaziwa nangokuthi izinto zempuphu. Imikhiqizo yethu eyinhloko ifaka phakathi imishini yokugaya ibhola yeplanethi yelabhorethri, imishini yokuchoboza nokugaya, imishini yokuhlola kanye nemishini yokuxuba nokuhlanganisa, kanye neminye imishini yelabhorethri, njengamabhokisi amagilavu nemishini yocwaningo lwesayensi.
Le nkampani idlulise uhlelo lokuphatha ikhwalithi lwe-ISO9001, i-CE, i-SGS, nezinye izitifiketi zesistimu kanye nokuthola ubuchwepheshe obungaphezu kuka-40 obunamalungelo obunikazi obuzimele bempahla yobuhlakani. ukugaya ubuhlalu obumanziUhulumeni ukumemezele "njengebhizinisi lobuchwepheshe obuphezulu eSifundazweni saseHunan".
Amaklayenti amakhulu yizikhungo zocwaningo, kanye nezinkampani eziqhutshwa ubuchwepheshe. Sinamakhasimende angaphezu kuka-20,000 emazweni angu-60 futhi sithumele kwamanye amazwe angaphezu kuka-60.
Izinhlayiya ezincane kune-micron eyodwa ububanzi zihlakazwa kusetshenziswa isihlukanisi se-centrifugal force bead. Izindleko zokukhiqiza eziphansi kanye nesivuno esiphezulu yizinzuzo ezimbili zalolu hlobo lwesihlukanisi. Ngaphezu kwalokho, isebenza kahle ekusakazeni izinhlayiya ezincane.
Ngokuvamile, amapuleti ayindilinga akha isihlukanisi sobuhlalu obuphakathi. Isikhala sobuhlalu obuphakathi (IBS) siyakhula njengoba ubuhlalu buhlanganiswa eduze. Usayizi wokugcina wezinhlayiya ngemva kokugaya uthintwa yilokhu.
Ngenxa yokwakheka okungenalutho kwe-rotor, ubuhlalu budonswa ngamandla e-centrifugal. Amazinga aphezulu okugeleza nawo angenzeka ngoba ukwakheka okungenalutho kwe-rotor kuqinisekisa ukugeleza okukhulu.
Isinyathelo esibalulekile kule nqubo ukukhetha usayizi wobuhlalu obuhle kakhulu. Ukuze kufezwe ukugaya kahle, kubalulekile. Ubuhlalu obukhulu abugayi kahle futhi bukhiqiza izinhlayiya ezinkulu kakhulu. Ngakho-ke ukukhetha okuhle kokugaya kahle ubuhlalu obuncane.
Izihlukanisi zama-centrifugal bead ziyindlela engcono kakhulu yokucubungula ama-micro bead kuzo zonke izihlukanisi zama-bead. Zingakhiqiza ngobuningi obukhulu ngenkathi zichitha imali encane ekunakekeleni.
I-UAM yokuqala yokugaya ama-beads esebenzisa ama-microbeads. Ukusetshenziswa kwayo okuyinhloko ukusakazwa kwezinhlayiya ezincane nezincane. I-mill ingaphatha futhi izindlela ezahlukahlukene zokucubungula, okuhlanganisa ukusakazwa okunomonakalo omncane kanye nokushukuma okubuthakathaka.
I-AM iyisigayo sama-bead esinamamitha angamashumi amaningi okugaya. Ingagaya izinto kahle kakhulu ngesivinini esikhulu sokugeleza. Njengoba ine-valve yokuzihlukanisa ezilungisayo, iyisigayo sama-bead esikhethekile.
I-rotor kanye nengxenye enkulu ehlukanisa ubuhlalu kuyahlanganiswa ukuze kudalwe umshini wokugaya ubuhlalu we-WAM. Izinga lokugeleza kwe-WAM likhulu ngokuphindwe kathathu kunele-UAM. Ngaphezu kwalokho, ukwakheka okungenalutho kwe-rotor kwenza kube lula ukuguga.
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